Produce & Pack in 360 degrees

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Produce & Pack
in minutes

It takes just a few steps to process your mattress from the roll coater to roll packer without any dry time. This video shows the assembly process, in 360°, from roll coater infeed until roll packed and ready to ship.

Step 1

Roll coater infeed: foam sheets enter the roll coater after placement onto the infeed conveyor of your Produce & Pack production line.

Step 2

Apply SABA rollable water-based adhesive: Your mattress layers are laminated with Sababond 3611 LV adhesive.

Step 3

Forced drying step: An infrared drying unit evaporates moisture, from SABA’s adhesive specifically designed for this process, and activates the adhesive for maximum bonding strength.

Step 4/5

Mattress assembly: build your mattress by stacking foam layers in the appropriate sequence.

Step 6

Mattress Press: Press your fully assembled mattress firmly to ensure optimal bond strength.

Step 7

Roll pack mattress: Apply flame retardant sock and zipper cover. Vacuum seal, roll pack, and box the mattress. The mattress is now ready for direct and immediate shipment to the customer.

Industriestraat 3, NL-7091 DC Dinxperlo|T +31 (0)315 658 999 | E

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